RG-21 series Middle-speed Granulator

  • The middle-speed beside-the-press granulator of RG-21 sereis are used together with plastics molding machine. It isdesigned to crush small shorts material

and recycle them together with original material according to specificed proportion in order to avoide to reduce wastes, save power source, increase the

utilization ratio of plastic material and lower the cost.

The patent of bearing seat in order to avoide dust entering intothe bearing, long time using.

Integral body, sturdy and durable, long time operation life, keepexcellent performance after using long time.

Overload protector for motor and interlock protection decive, double protection for the safety of worker and motor.

Special cutter design adopting shear principle, made of high-chrominum shred, crush various plastics wastes easily.

The gap of knives is adjustable, they can be dismounted when the have been unsharped, and to be used repeatedly, long time using life.

Separable design, the bunker, main body, mesh frame are dismounted easily, convenient for bunker cleaning.

Special design in order to reduce the noise and vibration.

Equipped with casters so as to move easily. 

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RG-18 series low-speed granulator

RG-18 series low-speed machine attachment granulator is a plastic machine .Attachment matching for plastic machine .it is used for various plastic and rubber

material granulating such as shorts ,reuse and semifinished  products ,is suitable for soft PC ,polycarbonate,nylon ,ABS etc.various soft and hard plastic

sheets,twig-shaped and mesh-shaped plastic .this machine is characterized with compact structure ,attractive appearance ,convenient in operation ,optimized

rotation knife design with lowest energy consumption and higher cutting efficiency .
The characters of the machine
Low-speed rotation ,high torque ,with stronger breaking capability.
Driven directly by speed reducer motor ,high transmission efficiency so as to save power.
Special designed rotary blades and no adjust gap after sharpening.It is easy and quick.
Four-edged fixed blades and durable use.
Blower automatic conveying together with instant reclaiming system so as to reduce man power and pollution on raw material.High pressure air conveyor is

optional to use.
Overload protection on motor and other safety protection devices.
Transparent window design on cutting chamber so as to know material condition anytime .
European design with compact structure ,room-saving and easy cleanout.
Equipped with caster so as to move easily.
Note:
“●”is standard alloctation,”○”is selection purchase.
“-A”is staggered blades.
The max .Granulating quantity depend on the mesh hole diameterand material quality to be granulated.
The machine voltage can be changed as you require.

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RG-16 series Middle-speed Granulator

RG-16 series  Middle-speed Granulator

 RG-16 series middle-speed machine attachment granulator is a plastic machine. Attachment Matching for plastic machine. It is used for various plastic and rubber material granulating such as shorts, reuse and semi-finished products, is suitable for soft PCPC, polycarbonate, nylon, ABS etc. carious soft and hard plastic sheets, twig-shaped and mesh-shaped plastic. This machine is characterized with compact structure, attractive appearance, convenient in operation, optimized rotation knife design with lowest energy consumption and higher cutting efficiency.

  The characters of the machine
>Integral body design, sturdy and durable, have not effect the performance for long time using due to granulating material.
>Weigh-loading bearings and dust-protection device, as well as anti-noise insulating board can protect the noise and vibration effectively.
>The motor mounted overloading and power source interlock two protection devices, double protection for personnel and motor safe.
>Special knife blade structure adopting shear principle, made of high contented chromium steel, shred the carious plastic in a easy way.
>The gap of knife is adjustable, they can be dismounted when they have been unsharped, to be used repeatedly, long time using life.
>Ssparatable design, the bunker, main body, mesh frame are dismounted easily, convenient for bunker cleanig.
>With feet wheel, convenient for moving.

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Chiller: Industrial Chiller Selection

Important specifications to consider when searching for industrial chiller include the total life cycle cost, the power source, chiller IP rating, chiller cooling capacity, evaporator capacity, evaporator material, evaporator type, condenser material, condenser capacity, ambient temperature, motor fan type, noise level, internal piping materials, number of compressors, type of compressor, number of fridge circuits, coolant requirements, fluid discharge temperature, and COP the ratio between the cooling capacity in RT to the energy consumed by the whole chiller in KW. For medium to large chillers this should range from 3.5-7.0 with higher values meaning higher efficiency. Chiller efficiency is often specified in kilowatts per refrigeration ton kW/RT.

Process pump specifications that are important to consider include the process flow, process pressure, pump material, elastomer and mechanical shaft seal material, motor voltage, motor electrical class, motor IP rating and pump rating. If the cold water temperature is lower than −5°C, then a special pump needs to be used to be able to pump the high concentrations of ethylene glycol. Other important specifications include the internal water tank size and materials and full load current.

Control panel features that should be considered when selecting between industrial chiller include the local control panel, remote control panel, fault indicators, temperature indicators, and pressure indicators.

 

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Plastic granulator

A plastic granulator operates much like a large shredder. It turns full sized bottles, jugs, and other plastic products into flakes, or granules. The material produced by the plastic granulator is later sold to molders and manufacturers of plastic products as recycled raw material. The recycled raw material can be used to make new plastic items. Aside from aluminum and glass, plastic is the only material capable of being reprocessed into new items that are of the same quality as the original.

plastic granulator is comprised of a large electric motor that turns a rotor. Cutting blades are attached to the rotor and encased within a closed chamber. These blades and chambers are available in numerous shapes and sizes. When used plastic material is placed inside the chamber, the rotating blades shred it into granules.

A screen is also located inside the chamber. It serves as a shifter, ensuring the plastic is small enough to be resold. If the plastic pieces are larger than .125 to .375 inches (0.318 to 0.953 centimeters), they are reprocessed until they are small enough.

A plastic granulator is rated by pounds per hour, which refers to how much it can shred within an hour. For industrial recyclers, the chamber of the plastic granulator needs to be large. It is, however, possible to purchase a plastic granulator for home or small business use. It is important to note that these machines can be a dangerous, no matter how small. Therefore, it is important to follow the precautions provided by the manufacturer.

In order to properly maintain a plastic granulator, the user must keep it clean. Otherwise, it will not produce the desired small granules of plastic. The blades of the plastic granulator must be oiled periodically. In addition, the inside of the chamber needs to be wiped clean, including the screen. In fact, it is best to remove and clean the screen after every large job the machine completes.

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Plastic Granulator Equipments

Our equipments include Plastic Granulator,Plastic Crusher,Hopper Dryers, Vacuum Auto-loaders, Mixers, granulators,dehumidifiers,temperature controller, industrial chillers and the central feeding system.

These granulators often work with stainless steel dryer(RDM series) and set beside plastic molding machine to collect the sprues and scraps produced while injection molding.The regrinding is then conveyed by the blower to the mixing chamber of hopper dryerwith vigin material proportionally and melt in the plastic-melting chamber.Therefore,the waste materials are reclaimed right before their characteristics changes, so as to keep the quality,lower waste and production cost.Moreover,if these plastic crushers equip with the manipulators,they will be more effectively than before. They are also applied to crushing various shorts,reuse and semi-finished products made of plastic and rubber materials such as soft PC,polycarbonate,nylon,ABS and so on in sheet,twig or mesh shapes.

 

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Patches, Patches, and More Patches

In honor of Mother’s Day [not really, just coincidentally] I’ve added some of my more recent Max/MSP patches to the site. They include:

AfterLIVE – a sample looper with speed adjustment controls (basically the big brother of Groove Monkey).

F(Seq)2 – a patch that creates random sequences of notes for your pleasure.

Granulator – which takes a signal (or sample) and frags it.

SetGen – which creates [and plays!] atonal series for the budding composer to use as a point of departure in their works.

I should also mention that I’ve included an updated version of the Bag of Tricks patch (call it 2.0) that replaces the subtractive synth with my Particle Forge program. That, along with the AfterLIVE and Granulator programs were used quite extensively in creating Cumulus Refractions. Anyway, get them while they’re hot.

 

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Pharmaceutical Powder Loading

The loading of machines with powder can be a complicated and troublesome process.

The biggest issue is nearly always containment. How do you ensure that no powder is leaked or lost during the transfer?

A common problem occurs during the loading of tablet presses, granulator, high-shear mixer, capsule filling machines etc. Often these are loaded from IBCs in the room above the process room. The difficult part is ensuring the powder transfers from the IBC to the machine without any mishaps.  There are a number of ways to achieve a solution including utilising a rotary valve for controlling the flow of powder, or an interlock system between feed chute and IBC outlet.

 

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Recycling Plant with Sophisticated Shredder

A granulator is a machine used to break products down so they can be recycled. A granulator operates much like a large shredder. It turns full-sized bottles, jugs, and other products into flakes, or granules. For example, the material produced by the plastic granulator is later sold to molders and manufacturers of plastic products as recycled raw material. The recycled raw material can be used to make new plastic items. Aside from aluminum and glass, plastic is the only material capable of being reprocessed into new items that are of the same quality as the original.

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Shredder vs Grinder vs Granulator

Announcing a new blog post on our Jordan Reduction Solutions web site comparing the different functions of a shredder versus a grinder versus a granulator. Our engineering team has compiled a brief summary comparing each of these pieces of equipment used in grinding, shredding, and granulating processes in industrial applications. Follow this link to compare a shredder, a grinder, and a grinder to a granulator.

 

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